Bengawan Tech
For factories & manufacturing

Production reports from every shift, collected without retyping

On the production floor, output, rejects, and machine problems are usually handwritten on report sheets, then typed up again by an admin the next day. We build apps that operators fill in straight from a phone or tablet next to the machine, so production heads and management see the same data without waiting for a recap.

Problems we often hear about

The trouble is rarely the machine itself — it's the paperwork that follows it from the floor to the office.

  • Production reports written by hand

    Report sheets are filled in at the end of a shift, sometimes get wet or lost, and are then retyped into a spreadsheet. Copying mistakes only surface once the report reaches a manager.

  • Shift data never comes together

    Shift handovers happen by word of mouth or in a group chat. Problems the night shift ran into often don't reach the morning shift in full.

  • Machine maintenance history goes missing

    When it was last serviced, which parts were replaced, who the technician was — it's all in a technician's notebook or in the memory of someone who may have moved on.

  • Raw material stock differs between warehouse and office

    Materials issued to production aren't recorded right away, so purchasing is often late or ends up ordering too much.

What we can build

Designed for the production floor: big buttons, short forms, and screens operators can fill in without reading long instructions.

  • Per-shift report forms

    Operators enter output, rejects, and downtime from a phone or tablet; the data goes straight in without an admin copying it.

  • Production monitoring board

    Production heads see the output of each line and each shift on one screen, including the notes operators wrote about problems.

  • Machine history cards with QR codes

    A QR code is stuck on the machine; technicians scan it to see the repair history and log new work on the spot.

  • Scheduled maintenance

    Routine service reminders appear before the due date slips by, and every finished job goes straight into the machine's history.

  • Raw materials in and out of the warehouse

    Every material received and issued to production is recorded, so purchasing knows when to reorder.

  • Quality inspection notes with photos

    Inspectors record check results along with photos of what they found, making the cause of rejects easier to trace.

How we get started

We'd rather see the report sheets actually used on the floor than only read the procedure documents.

  1. A first conversation

    We ask for samples of the shift report sheets, maintenance logs, or stock cards you use today, then hear from the production head which parts are most often late or wrong.

  2. Agreeing on the scope

    Together we agree which line, machine, or warehouse comes first, and who will fill in and read the data.

  3. Building in stages

    The app is tried on one line or one shift first. Once operators are comfortable with it, it's extended to other areas.

Questions people often ask

Our operators rarely use apps. Can they handle it?

We keep forms as short as possible, with options to tap instead of lots of typing. We also stay alongside during trials on the line and adjust the screens based on operator feedback.

The internet signal on our production floor is weak. What then?

The app can be designed so entries stay saved on the device when the signal drops and are sent automatically once it reconnects. We talk through the network conditions on site from the very first chat.

We already use accounting software. Does it have to be replaced?

No. The production app can stand on its own, or pass summaries to the system you already use if that system allows it. We check first before promising anything.

Tell us which part of production is always late with its data

Shift reports, machine maintenance, or raw material stock — send us a sample of the sheets you use today on WhatsApp, and we'll help weigh up what makes the most sense to tidy up first.